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FIND SHORTAGES EARLY

Production Analysis by Product and Material

See producible quantities and material shortages from current stock in two views, by product and by material. Summary metrics, charts, expandable process rows, and detail pop-ups give you the facts you need before production starts.

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Production analysis by product

Expanded product row showing required quantity, current stock, and shortage for each BOP process

Expand to see requirements and shortages by process

Expand a product row to see each BOP process with its items, required quantity, current stock, and shortage or remaining quantity. Short materials link straight to a material inbound request.

Material Detail pop-up showing current stock, requirement, and shortage for each material

Material shortage detail

Select a constrained material to open a pop-up with production information and each material's current stock, requirement, and shortage, then jump to material movements.

Stock and requirement analysis by material

Material Standard tab with summary metrics, requirement and stock bar chart, and shortage material chart

Material requirement and stock at a glance

Summary metrics for total requirement, available stock, shortage, and availability rate come with a bar chart of planned versus stock quantity and a shortage breakdown chart.

Material Production Available Detail pop-up showing stock, availability rate, and producible quantity per product

Producible detail based on current stock

Select a material to see its current stock and availability rate, plus every product it goes into and how many of each you can make now.

Key capabilities

  • Producible quantity and shortage warning metrics by product
  • Expandable BOP process rows with requirement, stock, and shortage
  • Material requirement and stock bar chart with shortage breakdown chart
  • Material shortage and current-stock producible detail pop-ups

Connected manufacturing workflow

  1. Maintain items, BOM, and stock
  2. Select planned production demand
  3. Analyze by product or material
  4. Purchase shortages or adjust the schedule

Feature manuals

Frequently asked questions

How is producible quantity calculated?

ORCA uses BOM material requirements, current material inventory, and production-plan data.

Can I see the exact shortage quantity?

Yes. Open shortage details to review required and missing quantities for each material.

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Visualize material relationships and child-process sequences to standardize manufacturing data.

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Plan backward from the due date with AI

Use orders, inventory, BOM, and BOP to propose an executable production schedule.

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See how ORCA fits your factory

We will walk through your flow from production planning and execution to inventory and shipping.