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MANUFACTURING MASTER DATA

BOM management and BOP process standardization

A BOM (Bill of Materials) defines the raw materials, intermediate items, and quantities a product needs. A BOP (Bill of Process) connects those materials to the sequence used to make it.

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ORCA MES screen for BOM material structures and BOP process sequences — Accurate BOM requirements

Benefits on the factory floor

Accurate BOM requirements

Standardize raw materials, intermediate items, and quantities for material planning.

Consistent BOP routing

Connect sequence, BOM, equipment, process area, and duration into one routing standard.

Reusable production standards

Apply the same BOM and BOP to production plans and work orders.

ORCA MES screen for BOM material structures and BOP process sequences — Consistent BOP routing

Consistent BOP routing

Connect sequence, BOM, equipment, process area, and duration into one routing standard.

ORCA MES screen for BOM material structures and BOP process sequences — Reusable production standards

Reusable production standards

Apply the same BOM and BOP to production plans and work orders.

Key capabilities

  • BOM components and required quantities
  • BOP process sequence and output
  • BOM, equipment, area, and duration by process
  • BOM/BOP-driven planning and material requirements

Connected manufacturing workflow

  1. Register products and materials
  2. Define components and quantities in the BOM
  3. Connect processes and BOM in the BOP
  4. Apply BOM/BOP to production plans

Feature manuals

Frequently asked questions

What is the difference between BOM and BOP?

BOM defines what materials and quantities are needed. BOP defines the process sequence and operating standards used to manufacture the product.

How do BOM and BOP support planning?

The BOM drives material requirements, while the BOP supplies the process structure and work sequence for the production plan.

Related features

Can we make this order now?

Calculate producible quantities and material shortages from current inventory before production starts.

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Plan backward from the due date with AI

Use orders, inventory, BOM, and BOP to propose an executable production schedule.

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See how ORCA fits your factory

We will walk through your flow from production planning and execution to inventory and shipping.