BOP Management User Manual

Overview

BOP Management is the screen for defining the production process flow (Bill of Process). It standardizes the process sequence and each process's outputs, materials, and required quantities for use in production plans and work orders.

Access

• Sidebar: Master Data Management → BOP Management

Before you begin

• Register the target production item, process standards to use, and BOMs for each process first.
• Define the actual work sequence and daily working time, and decide whether to use automatic code generation.

Required information

• BOP Name, Target Item, and Daily Working Time greater than 0 are required.
• BOP Code is also required when automatic code generation is not used.
• Add at least one process, and select a Process Standard and at least one BOM in every process.
• A production item must be selected in each BOM added to a process.

Save and processing checks

• Confirm that process standards and BOMs are fully linked in process order.
• If an output is configured for the last process, it must match the BOP's target item before you can save.
• Before saving, also confirm that optional information such as people in charge, storages, and required times matches the actual operating flow.

Screen Layout

• Basic Information: Enter the BOP code, BOP name, item name, daily working hours, and BOP description.
• Process List: Manage the process code, process name, production item, equipment, process area, and required time in sequence.
• Reorder: Move the selected process Up or Down.

Checking the child process list

1. Click the expand arrow to the left of the BOP name in the list.
2. In the expanded process list, review the order, process code, process name, production item, equipment, process area, and required time on one screen.
3. When multiple production items are linked to one process, item rows continue under that process. Confirm that the process order and final production item match the actual workflow.
4. To edit the BOP's basic information or process configuration, click the parent BOP row to open its detail screen.

Registration

1. Click Register from the list.
2. Enter the BOP code directly or select Auto-generate Code.
3. Enter the required BOP Name, Item Name, and Daily Working Hours. Select the item name using Lookup.
4. Enter a BOP Description if needed.
5. Click Add Process to add a process, then confirm its process code, process name, production item, equipment, process area, and required time.
6. If the process sequence does not match the actual work sequence, select a row and move it Up or Down.
7. Click Save, then confirm the BOP name and item name in the list.

Editing

1. Select BOP from the list to enter details.
2. Click Edit.
3. Change the basic information, process configuration, or process sequence, then click Save.

Deletion

1. Select the BOP you want to delete from the list.
2. Click Delete and confirm.
3. Verify that the confirmation dialog shows the correct BOP code and BOP name, then complete the deletion.

Before Making Changes

• Production plans use the BOP registered to an item as the basis for their processes and production quantities. Before changing a BOP, check the process sequence of any production plan in progress.